10.07.2007 14:30:00
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Emerson Completes Digital Automation of U.S. Refinery Producing 10 Million Gallons of Gasoline Daily
Emerson Process Management, a business of Emerson (NYSE:EMR), today
announced the completion of a digital automation project that has
substantially increased the reliability and performance of Motiva
Enterprises LLC’s refinery in Norco,
Louisiana. Motiva is an oil refining, lubricants and retail business
operation owned by Shell and Saudi Refining Inc.
A leading U.S. refinery that produces finished product for New Orleans
and other nearby markets, Motiva Norco processes 225,000 barrels per day
of crude oil, ranking it among the largest refineries in the world. Its
daily production includes about 10 million gallons of gasoline and about
7 million gallons of jet fuel.
As Main Automation Contractor for the project, Emerson performed
engineering, project management and installation of its PlantWeb®
digital architecture. The project scope encompassed seven major process
units and consolidated five separate control rooms into one centralized,
integrated control room.
"A few years ago Norco cokers, reformers and
hydrotreaters were running with pneumatic controls,”
said Jeff Funkhouser, operations manager at the Norco Refinery. "Increased
sulfur content in crude demanded better hydrotreater and coker
performance.” "Modernization of instrumentation and controls
had not kept pace with other improvements to key units at the refinery,”
he added. "Poor reliability and frequent
shutdowns were undermining the refinery’s
efforts to serve the market effectively. Our instrumentation was not up
to the challenges of the 21st century.”
Motiva Norco made the decision to re-instrument the plant with the goal
of increasing reliability to world-class standards. "We
looked for a company that had the right technology and also a strong
support network that would be available to us,”
said Evelio Hernandez, manager, process control systems department at
Motiva Norco Refinery. "We selected the
PlantWeb digital plant architecture from Emerson Process Management. We
also selected Emerson as our main automation contractor because of its
proven project management experience and intimate knowledge of the
technology we had selected.”
The re-instrumentation project has yielded solid results already for the
facility, including its best-ever reliability utilization year on
record, and increased output without adding new units and the huge
investment and leadtime that would have been required.
"It has been very exciting to join the highly
professional Motiva Norco refining team and bring together digital
automation services, technology and people to produce such outstanding
results,” said John Berra, president of
Emerson Process Management. "The teamwork has
been great throughout the project, and we are committed to having this
ongoing partnership continue to build automation excellence leading to
higher and higher performance.”
PlantWeb digital architecture is an open, standards-based digital
automation solution that networks intelligent field devices, digital
systems, and software to control processes and manage equipment and
other assets. It delivers information for facilities management,
including predictive alerts of pending malfunctions and guidance for
corrective action to avoid production interruptions and shut downs.
At the Motiva refinery, PlantWeb architecture uses FOUNDATION™
fieldbus communications to network Emerson’s
DeltaV™ digital systems, Rosemount flow,
level and temperature instruments, Micro Motion®
Coriolis Flowmeters and Fisher® valves with
Fisher FIELDVUE® digital valve controllers.
Predictive diagnostics information is collected by AMS™
Suite: Intelligent Device Manager which delivers alarms and data to
operations and maintenance personnel.
About Emerson Process Management
Emerson Process Management (www.emersonprocess.com),
an Emerson business, is a leader in helping businesses automate their
production, processing and distribution in the chemical, oil and gas,
refining, pulp and paper, power, water and wastewater treatment, food
and beverage, pharmaceutical and other industries. The company combines
superior products and technology with industry-specific engineering,
consulting, project management and maintenance services. Its brands
include PlantWeb®, DeltaV™,
Fisher®, Micro Motion®,
Rosemount®, Mobrey®,
Bristol®, Daniel®,
Ovation®, and AMS™
Suite.
About Emerson
Emerson (NYSE:EMR), based in St. Louis, is a global leader in bringing
technology and engineering together to provide innovative solutions to
customers through its network power, process management, industrial
automation, climate technologies, and appliance and tools businesses.
Sales in fiscal 2006 were $20.1 billion. For more information, visit www.Emerson.com
PlantWeb, DeltaV, Fisher, Micro Motion, Rosemount, Mobrey, Bristol,
Daniel, Ovation, and AMS are marks of Emerson Process Management. Other
marks are property of their respective owners.
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Emerson Electric Co. | 127,46 | 1,24% |
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