22.10.2007 13:00:00
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Leading Global Garment Manufacturer TAL Drives Fashion Planning and Operations with Lawson Software
Lawson Software (Nasdaq:LWSN) today announced that TAL, a leading
garment manufacturer based in Hong Kong, successfully implemented the
Lawson M3 Fashion Planning Workbench and the Supply Chain Order
solutions. As two key components of the Lawson solution for the fashion
industry, these enterprise applications are designed to help TAL achieve
shorter planning and production lead times, respond faster to market
trends and improve inventory management.
TAL is one the largest and most successful fashion apparel producers in
the world producing approximately 55 million garments each year. TAL
owns 4.2 million square feet of production floor area in 12 factories
worldwide, and creates one in every seven dress shirts sold in the
United States.
TAL has been using the Lawson M3 Enterprise Management System since 2002
in its factories in seven countries to help minimize production peaks
and valleys. To achieve that, the company identified medium- to
long-term planning as one of the critical processes for its operation,
because it needs to match production capacities across all factories
with orders that it expects six to nine months in advance. TAL also
wanted to achieve higher visibility in material requirements planning,
because most of the company’s products are
made-to-order, requiring specific materials for specific orders. The
company selected the Lawson Fashion Planning Workbench and Supply Chain
Order solutions to help improve production and material requirements
planning.
The Lawson M3 Fashion Planning Workbench helps TAL balance production
load across its multiple sites and assists with planning at the
style/color level. This gives TAL the ability to better plan capacity
across the company’s various production sites
and simulate load based on possible operational and business changes.
"We used to rely on Excel spreadsheets for
mid-to-long-term capacity planning but it was time consuming, not
integrated and susceptible to human error,”
said Delman Lee, director of technology for TAL. "With
Fashion Planning Workbench, whether it is the sales team loading orders
or the planners balancing capacity, all changes are immediately updated
for everyone to see. We also saved time. For 200,000 orders, we used to
take eight hours to download and sort date with Excel, but it can be
done in 30 minutes now.”
Implemented at 10 of TAL’s production sites,
the Lawson M3 Supply Chain Order solution helps TAL plan and manage
order chains by linking orders with supply chain data. This helps the
company manage issues related to changes along the supply chain. The
solution is designed to help improve delivery accuracy, reduce
inventories, eliminate manual work and allow more agile management of
supply chain issues.
"With Supply Chain Order, if we change the
quantity of a customer’s order, all other
related material requirement orders are taken care of. We estimate that
this gives us 80 percent savings in time spent on these tasks,”
added Lee.
"While requirements and expectations in the
garment manufacturing industry have increased, one thing that hasn’t
changed is the drive for lower costs and increased efficiency,”
said David Hope, regional managing director for Lawson in Asia and
Japan. "With Lawson M3 Fashion Planning
Workbench and Supply Chain Order, garment manufacturers have a great
deal of flexibility and automation that allows them to become more
efficient, more responsive to market trends, and to reduce total costs.”
With Lawson M3 Fashion Planning Workbench and Supply Chain Orders, TAL
is better positioned to manage seasonal peaks and valleys for
production. "If TAL’s
goal of having a flat production cycle is achieved, the projected saving
will be US$3 million a year,” added Lee. "But
the benefits don’t just stop there. If we
achieve an evenly loaded plant, where we plan for an even line of normal
working hours, we can increase the overtime limit, which means an
opportunity to take more orders.” About Lawson Software
Lawson Software provides software and service solutions to 4,000
customers in manufacturing, distribution, maintenance and service sector
industries across 40 countries. Lawson’s
solutions include Enterprise Performance Management, Supply Chain
Management, Enterprise Resource Planning, Customer Relationship
Management, Manufacturing Resource Planning, Enterprise Asset Management
and industry-tailored applications. Lawson solutions assist customers in
simplifying their businesses or organizations by helping them streamline
processes, reduce costs and enhance business or operational performance.
Lawson is headquartered in St. Paul, Minn., and has offices around the
world. Visit Lawson online at www.lawson.com.
About the TAL Group
TAL was established in 1947 when its founder, C.C. Lee, started the very
first spinning mill in Hong Kong. He subsequently set up a number of
textile mills, some of which handled fabric finishing. In the late 1950s
he extended the textile operations into garment making. In 1962 all of
these operations were grouped under one holding company and merged with
Jardine's finishing mill to form Textile Alliance Limited. The group
underwent reorganization in the 1980s and the garment manufacturing
section split away from the other sections to form TAL Apparel Ltd.
TAL was one of the first companies in the garment industry to adapt to
using supply chain management (SCM) techniques. Using dedicated private
networks, TAL has, since the early 1990s, been working closely with its
customers on such SCM processes as sales forecasts, inventory
management, production capacity scheduling, delivery and productivity.
For more information, visit TAL’s website at www.talgroup.com.
Forward-Looking Statements
This press release contains forward-looking statements that contain
risks and uncertainties. These forward-looking statements contain
statements of intent, belief or current expectations of Lawson Software
and its management. Such forward-looking statements are not guarantees
of future results and involve risks and uncertainties that may cause
actual results to differ materially from the potential results discussed
in the forward-looking statements. The company is not obligated to
update forward-looking statements based on circumstances or events that
occur in the future. Risks and uncertainties that may cause such
differences include but are not limited to: uncertainties in Lawson's
ability to realize synergies and revenue opportunities anticipated from
the Intentia International acquisition; uncertainties in the software
industry; uncertainties as to when and whether the conditions for the
recognition of deferred revenue will be satisfied; global military
conflicts; terrorist attacks; pandemics, and any future events in
response to these developments; changes in conditions in the company's
targeted industries; increased competition and other risk factors listed
in the company's most recent Quarterly Report on Form 10-Q filed with
the Securities and Exchange Commission. Lawson assumes no obligation to
update any forward-looking information contained in this press release.
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