06.09.2007 12:56:00
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Hanesbrands Inc. Acquires Textile Plant in El Salvador Capping Successful First Year as an Independent Company
Hanesbrands Inc. (NYSE:HBI) today announced that it has acquired the
textile manufacturing operations of Industrias Duraflex, S.A. de C.V.,
in San Juan Opico, El Salvador. The acquisition concluded a successful
first year as an independent company.
The 1,300-employee Duraflex operation, which will be known as
Hanesbrands El Salvador Textiles, is the company’s
second self-owned offshore textile fabric manufacturing plant. In the
past year, Hanesbrands also successfully ramped up production at its new
textile plant built in Bonao, Dominican Republic. Hanesbrands, a leading
manufacturer and marketer of innerwear, outerwear and hosiery apparel
under leading brands such as Hanes, Champion, Playtex and
Bali, also operates 27 sewing and cutting plants offshore.
Since Hanesbrands spun off as an independent company and its stock began
trading publicly on Sept. 6, 2006, the company has made significant
progress executing its key success strategies. The company has invested
in its brands, improved its cost structure, and used its strong cash
flow to reduce debt and fund key strategic initiatives.
"Hanesbrands and its employees worldwide have
accomplished many important improvement initiatives in the first year as
an independent public company,” said
Hanesbrands Chief Executive Officer Richard A. Noll. "Our
ability to manage change has been critical to our success and will
continue to be integral to our efforts to achieve our long-term growth
goals.
"The addition of fabric production capacity in
El Salvador is another significant milestone in our efforts to create a
lower-cost supply chain operating fewer, larger plants that are more
effectively aligned with our production flow. We already own sewing
plants in El Salvador and elsewhere in Central America. We now have a
textile and sewing base in Central America that gives us flexibility to
expand and leverage our large scale of production.”
The 350,000-square-foot Hanesbrands El Salvador Textiles plant, which
already makes fleece, T-shirt and underwear fabric for Hanesbrands, will
continue operations uninterrupted. The management team at the plant,
located 20 miles west of San Salvador, will remain affiliated with
Hanesbrands. Terms of the acquisition are not being disclosed.
Industrias Duraflex had supplied Hanesbrands with apparel fabric since
the early 1990s. The companies entered a supply alliance in 2005 that
allowed Duraflex to quadruple its production capacity. With the
purchase, Hanesbrands expects to make additional investment for growth.
"This is an extremely strong operation with
an outstanding management team and workforce who are already very
familiar with our products and way of doing business,”
said Gerald Evans, Hanesbrands executive vice president and chief global
supply chain officer. "We are expanding in El
Salvador as we create a balanced global supply chain and move production
to lower-cost countries to remain competitive.” A Year of Achievement
Hanesbrands and its employees have hit key improvement milestones
throughout its first year in the areas of marketing and brand
development, organization consolidation, supply chain globalization, and
operations execution.
Hanesbrands continues to strengthen its largest, strongest brands in
core categories through innovation in key items. First-year achievements
include:
A double-digit increase in brand investment in working media.
Growth for the Hanes ComfortSoft product platform. Hanes
national advertising campaigns for men’s
and women’s new ComfortSoft products were
launched featuring celebrities Jennifer Love Hewitt, Michael Jordan
and Cuba Gooding Jr.
The launch this week of Playtex’s
largest advertising and marketing campaign to support the core Playtex
18 Hour and Playtex Secrets product lines.
Successful advertising and marketing campaign launches for new Bali
and Barely There intimate apparel. Outdoor advertising for Barely
There won a 2007 OBIE Award, outdoor advertising’s
highest honor.
Continued double-digit compound sales growth and distribution gains
for Champion activewear over the past two years.
Hanesbrands has assembled a strong operating management team that has
successfully transitioned the company from a collection of multiple
operating units to one focused company. The company has also added new
executive talent to operate as a public company.
The company has made significant progress on its global supply chain
strategy to move production to lower-cost countries and in the longer
term balance production between the Western Hemisphere and Asia.
Achievements include:
The closure or announced intention to close 18 production plants and
five distribution centers in order to operate fewer, larger facilities.
Continued movement of production operations to lower-cost countries.
The company has established significant offshore textile production
capability in the Western Hemisphere with company-owned plants in the
Dominican Republic and El Salvador.
Establishment of the first company-owned plant in Asia. In November
2006, Hanesbrands acquired a sewing plant in Chonburi, Thailand. In
addition to sewing, Hanesbrands operates sourcing and purchasing
functions across Asia and selling organizations in Japan, China,
India, the Philippines and elsewhere. In the past year, Hanesbrands
has increased its Asian employment from approximately 350 to 1,900.
Hanesbrands continues to generate strong cash flow to fund business
growth and execution of its supply chain strategy, as well as reduce
debt and fund other financial management decisions. Achievements include:
Prepayment of $150 million of long-term debt since the spinoff.
Voluntary contribution of $90 million to increase the funded
percentage of the company’s qualified
pension plan.
"Hanesbrands has had a tremendously
successful first year,” Noll said. "We
have managed much change, while investing in our brands, reducing costs
and generating cash. Hanesbrands is a much stronger organization today
than a year ago. I am very proud of our organization’s
ability to execute over the past 12 months and establish a strong
foundation for continued success.” Hanesbrands Inc.
Hanesbrands Inc. is a leading marketer of innerwear, outerwear and
hosiery apparel under strong consumer brands, including Hanes,
Champion, Playtex, Bali, Just My Size, barely there
and Wonderbra. The company designs, manufactures, sources and
sells T-shirts, bras, panties, men’s
underwear, children’s underwear, socks,
hosiery, casual wear and active wear. Hanesbrands has approximately
50,000 employees in more than 25 countries. More information about the
company may be found on the Hanesbrands internet Web site at http://www.hanesbrands.com.
Cautionary Statement Concerning Forward-Looking Statements
Statements in this press release that are not statements of historical
fact are forward-looking statements, including those regarding our
launch as an independent company and the benefits expected from that
launch, our long-term goals, and trends associated with our business.
These forward-looking statements are made only as of the date of this
press release and are based on our current intent, beliefs, plans and
expectations. They involve risks and uncertainties that could cause
actual future results, performance or developments to differ materially
from those described in or implied by such forward-looking statements.
These risks and uncertainties include the following: our ability to
migrate our production and manufacturing operations to lower-cost
countries around the world; our ability to effectively implement other
components of our business strategy; costs and adverse publicity from
violations of labor or environmental laws by us or our suppliers; our
ability to successfully manage adverse changes in social, political,
economic, legal and other conditions affecting our foreign operations;
retailer consolidation and other changes in the apparel essentials
industry; our ability to keep pace with changing consumer preferences;
loss of or reduction in sales to, or financial difficulties experienced
by, any of our top customers; fluctuations in the price or availability
of cotton or labor; our substantial debt and debt-service requirements
that restrict our operating and financial flexibility and impose
significant interest and financing costs; and other risks identified
from time to time in our most recent Securities and Exchange Commission
reports, including the 2006 Annual Report on Form 10-K, 2007 quarterly
reports on Form 10-Q and current reports on Form 8-K, registration
statements, press releases and other communications. The company
undertakes no obligation to update or revise forward-looking statements
to reflect changed assumptions, the occurrence of unanticipated events
or changes to future operating results over time.
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