01.11.2007 20:32:00
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USEC Provides American Centrifuge Lead Cascade Test Program Update
The Lead Cascade test program of the American Centrifuge technology is
producing results that achieve USEC (NYSE:USU) test program objectives,
marking another important step in deploying this highly efficient
uranium enrichment technology.
Data gathered from groups of Lead Cascade prototype machines operating
together in a closed-loop cascade configuration were consistent with the
predictions of USEC’s analytical models
regarding cascade and machine performance, and the product assays
generated. The integrated testing program also demonstrated results that
USEC believes achieve the October 2007 milestone under an agreement with
the U.S. Department of Energy of having the Lead Cascade operational and
generating product assay in a range useable by commercial nuclear power
plants.
The integrated testing program continues at the American Centrifuge
Demonstration Facility, which is located within the building where USEC
is constructing its commercial plant in Piketon, Ohio. In a centrifuge
enrichment facility, a cascade is a group of centrifuge machines
connected in a series and parallel arrangement to raise the
concentration of the fissile uranium isotope.
"During the past two months, our American
Centrifuge team in Piketon has operated the machines in a variety of
cascade configurations and we have obtained reams of valuable data about
performance and safe operations,” said Philip
G. Sewell, USEC senior vice president, American Centrifuge & Russian
HEU. "We believe the Lead Cascade is meeting
the key objectives that we set out, and the integrated testing program
will continue to provide critical data for months to come.
"Importantly, the data obtained thus far is
consistent with the predictions of our analytical models. This result
gives us even more confidence in the models, which are based on
extensive computer analysis of data from individual centrifuges we have
operated over the past two years,” Sewell said.
DOE officials have observed the cascade operation and have been provided
with information about the test results. USEC expects that DOE will
follow its past practice of having an independent team of nuclear
experts review the results.
In a letter to DOE regarding test results, Vice President Vic Lopiano
said, "In addition to generating product
assays in a commercial range, Lead Cascade operation has provided
important information regarding machine-to-machine interactions and the
integrated efficiency of the cascade. An operating Lead Cascade has also
been an invaluable training platform for our operators and technicians
as we prepare for deployment of the commercial plant.
"We look forward to the continued strong and
supportive involvement of DOE as we endeavor to re-establish our nation’s
leadership in this key nuclear technology for the betterment of our
national economy, environment and energy security,”
Lopiano said.
The Lead Cascade prototype machines will also provide valuable data that
the American Centrifuge team will use in the final development of the
machines to be installed and operated in the commercial plant, which are
called the AC100 series. USEC expects the integrated testing program to
continue for an extended period at a variety of operating conditions and
configurations. We expect the Lead Cascade test program to help us to
identify improvements in design, assembly and operations that will be
integrated into the AC100 machine. USEC expects to deploy several dozen
AC100 machines in the Lead Cascade in late 2008 and begin test
operations in early 2009.
In September, USEC raised net proceeds of approximately $775 million
through the concurrent issuance of 23 million shares of common stock and
$575 million in aggregate principal amount of convertible notes. We
believe that these proceeds, along with an existing $400 million bank
credit facility and anticipated cash flow from operations, position USEC
to meet the January 2008 milestone under our agreement with DOE of
having a financing commitment secured for a 1 million SWU centrifuge
plant.
Also during the third quarter, we entered into a number of contracts
related to procurement of key components and materials for the American
Centrifuge Plant and we expect to enter into additional contracts by
year end. We now have contracts in place for carbon fiber needed to
manufacture the centrifuge rotor and for the outer steel casings for the
centrifuge machines. Centrifuges in the AC100 series are expected to be
the first used to produce enriched uranium for sale when commercial
operations begin, scheduled for late 2009.
In early 2007, USEC completed a comprehensive review of the cost of
deploying the American Centrifuge Plant and established a target cost
estimate of $2.3 billion. This target cost estimate included amounts
spent on the project through early 2007 and estimates for cost
escalation, but did not include financing costs or a reserve for general
contingencies. Our target cost estimate assumes that we will be
successful in reducing the capital cost per machine over time based on
value engineering the design of centrifuge machines for high-volume
manufacturing. We believe that the cost of deploying the American
Centrifuge Plant is likely to be higher than provided for in our target
cost estimate, as a result of high costs associated with the centrifuge
machines being manufactured by our suppliers during the initial stage of
deployment and higher costs in construction materials for completion of
the plant. Spending as of September 30, 2007, of approximately $541
million, combined with contractual arrangements we have made and
anticipate making in the near future for components of the American
Centrifuge Plant exceeds the corresponding amounts included in our
target cost estimate by approximately $150 million, or roughly 15%.
Working closely with key suppliers, we are seeking to reduce the capital
cost per machine while maintaining performance objectives to help
achieve our target cost estimate. We continue to simplify the design of
the centrifuge machines in order to reduce costs as well as to take
advantage of technological advancements to improve performance. We are
also contracting for the manufacture of the centrifuge machines in
stages so that contracts for machines manufactured in later stages can
benefit from the reduced costs we expect to realize over time. We
believe that success in these value engineering efforts by our project
team and our strategic suppliers may help to offset higher materials
costs seen in some of the initial American Centrifuge project
procurements.
Using information collected from our efforts and further progress toward
freezing the design of the AC100 machine, we expect to complete a
comprehensive review and update of our target cost estimate for
deployment of the American Centrifuge Plant in the first quarter of
2008. The cost estimate resulting from that review will for the first
time include a reserve for general contingencies that will reflect the
maturity of the project. The reserve for general contingencies, which is
not included in our target cost estimate of $2.3 billion, will take into
account potential variations in the project plans and uncertainty
regarding associated costs that we cannot specifically identify at the
time the estimate is prepared.
Looking forward, the design of the various components and the overall
machine design for the initial AC100 machine is expected to be finalized
in 2008. The AC100 series machine is expected to have a performance
level of approximately 350 SWU per machine per year. USEC plans to
leverage the experience of strategic suppliers and use the results of
the optimization and value engineering process by reducing the number of
individual machine components for the AC100. We believe that this
combined effort of our team and the industry manufacturing expertise of
our four strategic suppliers will help the AC100 machines achieve their
expected SWU performance at a target cost that is less than the
prototype machine now being tested, while maintaining a high degree of
reliability through robust design and quality manufacturing.
USEC Inc., a global energy company, is a leading supplier of enriched
uranium fuel for commercial nuclear power plants.
Forward Looking Statements
This document contains "forward-looking
statements” – that
is, statements related to future events. In this context,
forward-looking statements may address our expected future business and
financial performance, and often contain words such as "expects,” "anticipates,” "intends,” "plans,” "believes,” "will” and other
words of similar meaning. Forward-looking statements by their nature
address matters that are, to different degrees, uncertain. For USEC,
particular risks and uncertainties that could cause our actual future
results to differ materially from those expressed in our forward-looking
statements include, but are not limited to: the success of the
demonstration and deployment of our American Centrifuge technology
including our ability to meet our performance targets, target cost
estimate and schedule for the American Centrifuge Plant and our ability
to secure required external financial support; changes in existing
restrictions on imports of Russian enriched uranium, including the
imposition of duties on imports of enriched uranium under the Russian
Contract; pricing trends in the uranium and enrichment markets and their
impact on our profitability; changes to, or termination of, our
contracts with the U.S. government and changes in U.S. government
priorities and the availability of government funding, including loan
guarantees; the impact of government regulation; the competitive
environment for our products and services; changes in the nuclear energy
industry; and other risks and uncertainties discussed in our filings
with the Securities and Exchange Commission, including our Annual Report
on Form 10-K and subsequent quarterly Form 10-Qs. Revenue and operating
results can fluctuate significantly from quarter to quarter, and in some
cases, year to year. We do not undertake to update our forward-looking
statements except as required by law.
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